Tag AOI Detection System

ZZ-BY-6100
This is a universal label inspection system suitable for all types of label printers.
· It inspects labels while printing, becoming an integral part of the printer;
· It is a comprehensive inspection system combining hardware and software with machine vision algorithms at its core;
· It replaces manual labor, detecting label printing quality defects, OCR recognition, barcode readability, etc.;
· It achieves 100% label printing quality inspection.

Consult

Features
Technical Indicators
Overall Dimension

Main Function Introduction
Print quality inspection:
ribbon wrinkles, broken needles, etc.
• Misprinting, misalignment, distortion, etc. caused by the machine.

OCR character recognition :
numbers , letters, and symbols.
text detection

Dirt and foreign object detection :
• Inspect non-printing areas for dirt and foreign objects.

Barcode readability assessment :
• Barcode/QR code reading, readability assessment based on ISO standards

Content comparison :
Database comparison
Text template comparison, graphic template comparison

Data statistics :
• Real-time calculation of indicators such as label quantity and pass rate.

Technical features
100% full testing
From the first tag to the last tag, all tags are 100% checked, and no tag content is lost.

Compatible with different tag lengths
The system can detect labels ranging in length from a minimum of 6mm to a maximum of 216mm, as long as the printer can print them.

Compatible with different printing modes
The printer can perform testing without sacrificing its functionality, and supports multiple printing modes: rewind, peel, tear, cutter, labeling, etc.

Match printing speed
The printer performs real-time detection while printing, without slowing down the printing speed. It supports printing at its highest speed while performing detection.

Easy to install
Breakthrough hardware and software technology integrates synchronizer and photocell functions into a single chip, allowing for integration and installation with a printer in just 10 minutes.

Multiple data verification methods
It supports multiple data verification rules: duplicate codes, missing codes, multiple codes, database comparison, date and time confirmation, serial number verification, etc.

Multiple alarm methods
It offers multiple alarm notification methods, including: printer pause, alarm light flashing, software screen alerts, or other custom notifications.

Image storage
The detection process can simultaneously save the label as an image in a 1:1, lossless manner to prevent counterfeiting and cross-regional use.

Application areas

3C electronic products
• Ensure that all labels on every component of every 3C product are compliant and can be accurately read at any stage.

Automobiles and Parts
• Ensure that every label meets the requirements of the automotive industry chain, and that product recalls are not caused by incorrect labeling.

Medical devices, medical materials and biopharmaceuticals
• Ensure that the labeling of every pharmaceutical product complies with UDI and other relevant policy requirements, achieving full traceability throughout the entire process.

New energy and new materials
• Ensure that labels comply with the customs regulations of the importing country to prevent significant losses due to labeling errors during inspections at each stage of the export process.
parameter Specification Parameter Specification Flat field sensor acquisition resolution 600dpi, 1200dpi Maximum detection label width 216mm Supports detection of minimum one-dimensional barcode resolution 600dpi 5mil, 1200dpi 2mil Minimum detection label width 10mm Supports detection of the smallest 2D barcode resolution 600dpi 7mil, 1200dpi 3mil Maximum label thickness 0.28mm Supports barcode system All standard one-dimensional and two-dimensional codes Minimum label thickness 0.05mm Support barcode orientation Omnidirectional Compatible printer models Applicable to all label printers Minimum font that supports OCR and OCV 600dpi 3pt, 1200dpi 2pt Supported printing methods Thermal/Heat Transfer Font types that support OCR and OCV Major standard printing fonts (English, numbers, symbols, Simplified Chinese, Traditional Chinese) Supported tag types Gap, black line, continuous Maximum detection speed 14 inches (355.6 mm)/second Supports printing modes Peel off, rewind, peel, label, cut Maximum detection tag length 600dpi 1065mm, 1200dpi 532mm Communication methods Gigabit wired Ethernet Minimum detection tag length 600dpi 6mm, 1200dpi 6mm Work environment Temperature: 0°C - 50°C, Humidity: 30% - 75% RH, Non-condensing Minimum software installation requirements Minimum system requirements: Intel Core i3 6th generation or higher, 4GB RAM, 512GB hard drive, Gigabit Intel network card required, Windows 10 (64-bit), monitor with a resolution of 1920*1080 or higher. Recommended software installation environment Recommended system configuration : Intel Core i5 6th generation or higher, 8GB RAM, 1TB hard drive ( data storage duration to be determined ) , Intel Gigabit Ethernet card required , Windows 10 (64- bit ) , and a monitor with a resolution of 1920*1080 or higher.

parameter	Specification	Parameter	Specification
Flat field sensor acquisition resolution	600dpi, 1200dpi	Maximum detection label width	216mm
Supports detection of minimum one-dimensional barcode resolution	600dpi 5mil, 1200dpi 2mil	Minimum detection label width	10mm
Supports detection of the smallest 2D barcode resolution	600dpi 7mil, 1200dpi 3mil	Maximum label thickness	0.28mm
Supports barcode system	All standard one-dimensional and two-dimensional codes	Minimum label thickness	0.05mm
Support barcode orientation	Omnidirectional	Compatible printer models	Applicable to all label printers
Minimum font that supports OCR and OCV	600dpi 3pt, 1200dpi 2pt	Supported printing methods	Thermal/Heat Transfer
Font types that support OCR and OCV	Major standard printing fonts (English, numbers, symbols, Simplified Chinese, Traditional Chinese)	Supported tag types	Gap, black line, continuous
Maximum detection speed	14 inches (355.6 mm)/second	Supports printing modes	Peel off, rewind, peel, label, cut
Maximum detection tag length	600dpi 1065mm, 1200dpi 532mm	Communication methods	Gigabit wired Ethernet
Minimum detection tag length	600dpi 6mm, 1200dpi 6mm	Work environment	Temperature: 0°C - 50°C, Humidity: 30% - 75% RH, Non-condensing
Minimum software installation requirements	Minimum system requirements: Intel Core i3 6th generation or higher, 4GB RAM, 512GB hard drive, Gigabit Intel network card required, Windows 10 (64-bit), monitor with a resolution of 1920*1080 or higher.
Recommended software installation environment	Recommended system configuration : Intel Core i5 6th generation or higher, 8GB RAM, 1TB hard drive ( data storage duration to be determined ) , Intel Gigabit Ethernet card required , Windows 10 (64- bit ) , and a monitor with a resolution of 1920*1080 or higher.